Overview
The UDS 6460 is a multi-channel high power,
ultrasound phased-array transducer driver. Capable of delivering 60W per channel
continuously from 1.1 MHz to 1.8 MHz with individual power control, the UDS 6460 is
capable of driving a wide variety of ultrasonic devices. A precision power leveling
circuit precisely delivers the desired forward power into the load, regardless of the load
impedance (within the operating range of the amplifier). The precision power measurement
capability allows the continual monitoring of the forward and reflected RF power. For high
speed applications, such as hydrophone measurements, a voltage feedback mode of the
amplifiers allows the production of pulses on the order of 10 cycles. Fault detection
circuitry protects the amplifiers from a whole array of faults ranging from shorted
outputs to badly mismatched or open circuit outputs.
Microcontrollers on each amplifier card continually
monitor the operation of each amplifier (each microcontroller controls four amplifiers).
Limits on forward and reflected power for each channel can be preprogrammed to either
discontinue power or to alert the host computer, providing nearly instantaneous fault
detection. A 250 element stack allows for the preprogramming of a series of independent
phase settings and RF powers. Each stack element can be executed for accurate,
preprogrammed time intervals.
Communication between the amplifier and host system is
performed via an RS-232 serial port interface (optional RS-422 available). Communication
can occur at up to 115.2 K baud, allowing wide bandwidth access to the amplifier system.
The command structure is based on simple "English language" commands, to
simplify the programming of the UDS 6460. A demo program which allows complete manual
operation of the amplifier from a MS-Windows® based PC is included with the base system.
To simplify development of custom applications, the source code is also included at no
additional charge. Due to the generic nature of the RS-232 interface, virtually any
platform may be used as a controller for the UDS amplifier system.
UDS 6460
Specifications
| Parameter |
Value |
|
Amplifier
|
|
Number of Channels
|
64 per Rack |
|
Frequency Range
|
1.1-1.8 MHz |
| Output Power per Channel |
60 Watts Max. |
|
Total RF Output Power
|
1000 Watts |
| Power Control Resolution |
8 bits (non-linear) |
| Power Control Accuracy |
±5% |
|
Power Measurement
|
|
Resolution
|
12 bits (<0.04 W) |
|
Accuracy
|
±5% |
|
Power Settling Time
|
|
|
Power Feedback
|
23 ms (60 Watts) |
|
Voltage Feedback
|
10 ms (60 Watts) |
|
Phase Control
|
|
Range
|
0-360 ° |
|
Resolution
|
2.2 ° @ 1.5 MHz |
|
Jitter
|
±1.35 ° @ 1.5 MHz |
Higher
total output powers available.
Each amplifier channel is integrated with a
dual-directional coupler (DDC) allowing high precision monitoring of forward and reflected
RF power. Each side of the DDC is connected to a high precision power meter, and the
forward side power meter is inserted directly into the feedback loop of the amplifier.
Power leveling based on the forward power is a unique feature of the UDS series amplifiers
which allows for precise delivery of power to the ultrasound transducers.
While the actual power control is specified as 8 bits,
nonlinear, the embedded controller allows the power to be set in terms of watts, rather
than bit values. Thus the actual bits of power control resolution are not seen by
the user.
By using the microcontroller stack, the output power can
be quickly varied to amplitude modulate the output signal, allowing for more flexible
power delivery.
Channel independent
phase control allows each amplifier to be set at any phase between 0 ° and
360 ° relative to the externally available system reference clock, regardless of the
phase of any other channel in the system. The phase control circuitry precisely controls
the phase after at the transducer surface, regardless of phase shifts caused by impedance
matching circuitry. Phase, like power, can be quickly varied by utilizing the
microcontroller stack to phase modulate the output signal, providing rapid switching of
phase patterns over the entire system.
Each four amplifier channels include a dedicated
microcontroller responsible for communicating with the main embedded controller,
controlling output power and phase independently for each of the four channels, and
monitoring the forward and reflected power delivered by each amplifier channel.
The embedded microcontrollers allow maximum and minimum
values to be set for both the forward and reflected power for each channel. When these
limits are exceeded, a flag is set indicating the specific channel is out of range. The
system is capable of then either prompting for user intervention or executing the
appropriate standard preprogrammed stack routine. For example, during an extended
hyperthermia treatment period, one may select to set both minimum and maximum values for
forward power to act as a secondary safety monitoring system to the hardwired amplifier
power feedback control. Limits on reflected power can also be set in order to monitor load
and matching status.
The microcontrollers also make possible rapid phase and
power switching that would otherwise not be possible due to the limited rate of data
transfer. In a system without this intelligent control, each time a parameter needs to be
changed, the system controller must download the appropriate settings to the amplifier
channel. Using on-card microcontrollers, these setting can be downloaded before treatment
execution and placed in a non-volatile stack. Cycling through the stack is accomplished by
toggling the state of a single, internal parallel line either manually or automatically
via an integrated timer.
The entire amplifier system is controlled by an embedded
PC which monitors the performance of the amplifiers and communicates with the host
computer. The embedded PC off-loads the basic monitoring functions from the host computer.
In turn, the embedded PC oversees the actual channel monitoring performed by the
microcontrollers. This delegated network allows for real-time performance of an ultrasound
driving system with many channels.
The network of distributed control allows for a much
higher degree of safety than would otherwise be possible in a system with large number of
channels. As the microcontrollers are directly integrated into the feedback network of the
amplifiers, forward and reflected power can be measured and compared to preset limits
hundreds of times each second. Should the measured power deviate beyond the preset limits,
the microcontroller can either automatically, immediately shut down the amplifier channel
or simply prompt for user intervention. As every channel is considered independently, all
channels need not have the same limits nor respond to over-limit conditions with the same
action.
The microcontrollers and the embedded controller all
include watch-dog timers to insure no unwanted power delivery.
The UDS 6460
consists of 5 separate rack mountable enclosures:
Enclosure |
Dimension
(w x h x d) |
UDS Control Box |
19" x 5" x 10" |
Amplifier Card Cage |
19" x 10½" x 12" |
Matching Rack |
19" x 5¼" x 12" |
BNC Connector Array (for
channels 1-16) |
19" x 3½" x 3" |
Power Supply |
19" x 5" x 18" |
The
Matching Rack holds the removable impedance matching cards and attaches via
low-insertion-force connectors to the bottom of the Amplifier Card Cage. Amplifier
outputs consist of one Cannon DL-156 connector per 64 channels.
The figure shown below illustrates a single channel of the
ultrasound driving system. Each microcontroller actually controls four driving channels,
and controls the power and phase of the driving system. Dual directional couplers measure
the forward and reflected power which is continuously monitored by the microcontroller. A
unique feature of the driving system is that the output power is controlled
by programming the forward power, which is the basis for the feedback rather than a
voltage. This is very useful for therapeutic ultrasound drivers since the deposited power
is directly proportional to the RF power, while the output power at a constant voltage can
vary from transducer to transducer. The electrical signal is then isolated by the
isolation transformer.
The amplifiers are controlled by a single board embedded
computer. The function of this computer is to handle all of the interfacing between the
host system and the amplifiers as well as the monitoring and safety aspects of the
operation.

Single Channel Block Diagram
Control of the UDS system is accomplished by standard
asynchronous RS-232 transmission to and from an external controlling computer (PC, Sun
Station, etc.) In addition, several parallel lines allow direct access to system features
such as parallel reset, monitor power, and cycle stack triggers. Included with the base
system is a Microsoft Windows® based interface to the UDS. This program allows
programming of all basic features of the system, including the stack capabilities for
rapid switching and data logging. To ease in configuring a custom interface, the source
code for this interface is included at no extra charge. In addition, Advanced Surgical
Systems will work with its customers for software development.
The UDS 6460 will be warranted for a period of one year,
including all parts and labor, providing the system is operated within the specified
operating range. Additionally, Advanced Surgical Systems is willing to work with its
customers to make sure that the equipment is used to its maximum potential, whether this
be regarding interfacing with the transducers, developing control software, or any other
issues that may arise throughout the lifetime of the UDS system. Throughout the life of
the product, technical support is available at no charge.
The systems as quoted consist only of the systems
described herein. Any modifications may affect the actual pricing. Please be advised that
the pricing information shown here is not to be considered a formal quote. For a formal
quote, please contact Advanced Surgical
Systems, Inc.